Unfortunately, however, like all mechanical things, transmissions eventually wear out and untimately fail to act as efficiently as they were designed to. On the whole Vauxhall Vivaro vans are very reliable and dependable for their owners. Theres a end plate on your gearbox once removed it exposes your 5th& reverse gear which runs on the same hub. recon gearbox will be needed. Gears are characteristically reliable mechanisms. Source(s): vauxhall vivaro gearbox problems: https://shortly.im/gq2DK. the problem is it keeps sticking in gear and over reving whilst in 1st gear.Also as you are driving the revs increases and you don’t go anywhere This is the diagnosis … All of our Vauxhall gearboxes are precision engineered to the original factory specification using the highest quality parts. So confident are we of our gearboxes they are covered by our 3-point unlimited mileage warranty for 12 months. It started a few days ago, it's really stiff to get it to go into any gear but it was mostly doing it on cold days now it's doing it all the time. Vauxhall gearbox prices start from just £200 +VAT Unlimited mileage warranty for 12 months. Vauxhall vivaro gearbox problems again! Most likely cause of your problem is faulty bearings allowing main cluster shaft to slightly dip. 0 0. better that a new one would be lucky for ya. Just wondering if any of you guys who run Vauxhall vivaros have had any problems with the gearbox. vauxhall vivaro gearbox problems. the engine in mine was an F9Q. Also fitted to the Astravan and Vivaro (plus Renault Traffic and Nissan Primastar). PF6 gearbox : The PF6 gearbox is a 6 speed manual transmission; it supersedes the earlier PK Type gearbox. Be carefull if using second hand gearboxes as a fix as I believe the ratio's are different for cars and vans. I just had the n/s drive shaft replaced on my 2004 vivaro 1.9 t/d.6speed gearbox. Fitted in the Renault Master & Traffic, Vauxhall Vivaro and Movano and Nissan Primaster . I have a 2010 model and is only done 30K and the gearbox has let me down for the second time. Here we have listed some of the most common Vauxhall Vivaro problems we have seen on these vans: Numerous drivers have reported problems with the automated transmission of the Vivaro Van. Remove end plate check large locking nut that holds gear hub to shaft is tight if so check bearing that this shaft runs on. I ve got vauxhall vivaro 28 K miles. Vauxhall Vivaro Faults and Mechanical Problems. Evening All, My 04 plate Vauxhall Vivaro has developed a bit of a gearbox problem and wanted to ask any mechanics on here want they think it might be. hope you get it sorted quick Jamie -Jamie-, Jul 27, 2009 #6. thelonegunman New Member Posted by markb on February 19, 2013 at 9:50pm in Vehicles. The PF is a manual gearbox with 3 shafts and a crown wheel. 14th June 2016 - junglemaster. oh yes, i did a lot of internet reading when mine was going wrong every month. the problem with the 1.9 is its a car engine and gearbox, and was not meant or designed for the weight of a van plus load. I have a 2014 Renault traffic sports DCI115.And from having it I have had problems with the gearbox. Anyone can tell me why I can't select first gear from natural? its a multi use engine fitted in many cars such as the volvo s40 and renault megan. yes a common problem with this type of van, i think it is common in the vivaro too. I can't select gear to first one unless I put it second gear afterwards first? Vauxhall Vivaro gearbox problem! Common Gearbox Problems. Common gearbox problems and diagnosis. To slightly dip in many cars such as the volvo s40 and megan... I put it second gear afterwards first down for the second time bearings allowing main cluster shaft slightly. 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